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Mitundu Yodziwika ya Zitsulo Zosapanga Zitsulo za CNC

Ziwalo za CNC zopangidwa ndi chitsulo chosapanga dzimbiri zimapangidwa kuti zigwiritsidwe ntchito pa ntchito zovuta zenizeni—zina zimawala kwambiri pa ntchito zamakina, zina zimakhala zodziwika bwino pochotsa kutentha, ndipo zina zimalowa ngati magolovesi m'makina osavuta kugwiritsa ntchito. Ndizo zodziwika kwambiri m'mafakitale onse omwe timagwira nawo ntchito:

Zitsulo Zosapanga Chitsulo:Ma shaft achitsulo chosapanga dzimbiri ali ndi malo osalala komanso olondola apansi—osalala kwambiri moti mungathe kuwayendetsa chala chanu. Kukula kwawo kumakhala kofanana, ngakhale kufika pa 0.01mm—kolondola kwambiri. Ndipo tikhoza kuwasintha ndi ma keyways, grooves, kapena malekezero a ulusi kuti asunthire torque, chilichonse chomwe polojekiti yanu ikufuna. Amabwera mumitundu yolimba kapena yopanda kanthu: olimba ndi abwino kwambiri pantchito zolemera, monga ma gearbox—sadzapindika akapanikizika. Ma shaft opanda kanthu? Amachepetsa kulemera koma sataya mphamvu, zomwe ndi zabwino kwambiri pozungulira ziwalo m'mapampu.

Zitsulo Zosapanga Zitsulo Zotentha:Ma heat sink achitsulo chosapanga dzimbiri ndi a CNC opangidwa ndi zipsepse zomwe zimagwira ntchito—zipsepse zokhuthala, zopyapyala zimatanthauza malo ambiri pamwamba kuti ziziziritse zinthu, ndi mabowo okhazikika omwe amagwirizana bwino ndi zida zanu zamagetsi. Umu ndi momwe timapangira: yambani ndi block yolimba yachitsulo chosapanga dzimbiri, kenako gwiritsani ntchito CNC milling kuti mupange mawonekedwe a zipsepse, ndikusalala pamwamba kuti kutentha kusamuke bwino. Mosiyana ndi ma heat sink a aluminiyamu, awa amatha kuthana ndi kutentha kwambiri komanso mankhwala oopsa popanda kupindika kapena dzimbiri.

Chitsulo Chosapanga dzimbiri CNC Gawo:Zigawo za CNC Zosapanga Chitsulo Zosapanga Chitsulo zimapangidwa mosamala kwambiri pogwiritsa ntchito makina owongolera manambala a computer (CNC), okhala ndi miyeso yolondola kwambiri komanso kapangidwe kosasunthika—kulekerera kolimba (nthawi zambiri kotsika mpaka ± 0.005mm) kumatsimikizira kuti zikugwirizana bwino ndi zigawo zosonkhanitsira, ndipo kapangidwe kake kamphamvu kamatsimikizira kudalirika kwa nthawi yayitali pakugwiritsa ntchito zinthu zolemera. Umu ndi momwe timapangira izi: yambani ndi zinthu zosapanga chitsulo zapamwamba, konzani ma lathe a CNC kapena mphero kuti mugwiritse ntchito njira zovuta zodulira, ndikumaliza ndi deburring ndi polishing kuti muchotse m'mbali zakuthwa ndikuwonjezera kusalala kwa pamwamba.

Zochitika Zogwiritsira NtchitoZitsulo Zosapanga Zitsulo za CNC

Kusankha gawo loyenera la CNC lachitsulo chosapanga dzimbiri sikuti ndi kungofuna "kukwanira" kokha—komanso kuteteza zida zanu, kukulitsa moyo wake, ndikuzisunga zikuyenda bwino munthawi zovuta. Nazi njira zabwino kwambiri zomwe makasitomala amagwiritsa ntchito:

1. Makina a Mafakitale ndi Zipangizo Zolemera

Zigawo Zofunika:Zipinda Zopangira Zida Zosapanga Chitsulo, Mabearing Achitsulo Chosapanga Chitsulo Cholondola, Mabulaketi Achitsulo Chosapanga Chitsulo Cholimba
Ma conveyor a zomera zodyera: Ma bearing olondola amalimbana ndi asidi, madzi, ndi zotsukira—palibe dzimbiri loti lizimitse zinthu (kudzimitsa dzimbiri ndi vuto lalikulu pakupanga).
Mapampu a hydraulic omanga: Ma gear housings amagwira ntchito yolimba kwambiri popanda kupindika—madzi oyenda bwino, osatulutsa madzi kapena nthawi yopuma.
Ma compressor a fakitale: Mabulaketi okhala ndi makoma okhuthala amagwirizira zoziziritsira mwamphamvu ndipo amalimbana ndi kutentha—ma mota amakhala ozizira maola 24 pa sabata.

2. Zipangizo Zachipatala ndi Zachipatala

Zigawo Zofunika:Ma Vavu Opukutidwa ndi Chitsulo Chosapanga Dzimbiri, Zomangira Zitsulo Zosapanga Dzimbiri, Ma Casing a Sensor a Chitsulo Chosapanga Dzimbiri
Maloboti opangira opaleshoni: Ma valve opukutidwa ndi utoto ndi osavuta kuwathira (amagwira ntchito ndi ma autoclave) ndipo sangayipitse malo opanda utoto.
Makina oyezera magazi: Mabokosi oyezera magazi amateteza ziwalo ndipo amapewa kutuluka kwa chitsulo mu zitsanzo (palibe zotsatira zosokoneza).
Mabowole a mano: Zomangira zazing'ono zimakhala zolimba panthawi yoyeretsa mano ndipo zimasinthasintha bwino—osagwedezeka!

3. Ntchito Zapamadzi ndi Zam'mphepete mwa Nyanja

Zigawo Zofunika:Ma Flange Plange Osapanga Chitsulo, Zolumikizira za Zitsulo Zosapanga Chitsulo Zam'madzi, Mabokosi Ogwirizana a Zitsulo Zosapanga Chitsulo Otsekedwa
Ma propela a boti: Zolumikizira za m'madzi zimalimbana ndi dzimbiri la madzi amchere—opanda dzimbiri, zomwe nthawi zambiri zimakhalapo kwa zaka zoposa khumi.
Kuyenda pa bwato: Mabokosi otsekedwa amateteza mawaya a GPS/radar—amasamalira chinyezi/kusweka, palibe ma short circuits.
Ma turbine amphepo a m'mphepete mwa nyanja: Ma flange plates amagwirizira magawo pamodzi—amalimbana ndi mphepo/kupopera mchere, komanso kusamutsa mphamvu kokhazikika.

Momwe Mungasinthire Mbali Zapadera za Chitsulo Chosapanga Dzimbiri cha CNC

Ku Yuhuang, kusintha zida za CNC zopangidwa ndi chitsulo chosapanga dzimbiri n'kosavuta kuposa momwe mukuganizira—palibe zongoganizira, palibe mawu osokoneza, koma zida zopangidwa mwaluso kwambiri pa ntchito yanu. Takhala tikugwira ntchito yokonza zitsulo molondola kwa zaka zambiri, kotero tikudziwa momwe tingasinthire pulani yanu kukhala yoyenera. Ingogawanani mfundo zazikuluzikulu izi, ndipo tidzagwira ntchito zina zonse:
1. Kalasi Yopangira Zinthu:Simukudziwa chomwe mungasankhe? 304 ndi chisankho chabwino kwambiri (chabwino kwambiri pa chakudya, zamankhwala, kugwiritsa ntchito mafakitale pang'ono—kukana dzimbiri komanso mphamvu). 316 ndi ya m'madzi (imalimbana ndi madzi amchere/mankhwala). Makina 416 ndi osavuta ndipo amakhala olimba (abwino kwambiri pazitsulo zomwe zimafuna kupirira kolimba). Tiuzeni malo anu (madzi amchere? Kutentha kwambiri?) ndi zosowa zamphamvu—mainjiniya athu adzakulangizani yoyenera, osaganizira.
2. Mtundu & Ntchito:Mukufuna shaft yachitsulo chosapanga dzimbiri? Timasintha kutalika (10mm mpaka 2000mm), m'mimba mwake (M5 mpaka M50), ndi mawonekedwe (makiyi, malekezero opindika, ma cores opanda kanthu). Pa masinki otenthetsera? Sinthani kuchuluka kwa zipsepse (zipsepse zambiri = kuziziritsa bwino), kutalika (kwa malo opapatiza), ndi mabowo oyika. Ngakhale zopempha zachilendo—masinki otenthetsera opindika, masinki otsetsereka—tachita izi.
3. Miyeso:Khalani olunjika! Pa ma shaft, kulekerera kwa share diameter (timafika ± 0.02mm kuti tipeze kulondola), kutalika, ndi kukula kwa mawonekedwe (monga keyway ya 5mm). Pa ma heat sinks, tiuzeni makulidwe a chips (mpaka 0.5mm), mtunda (wa mpweya), ndi kukula konse. Tikugwirizana ndi pulani yanu ndendende—osasintha, timadana nazonso.
4. Chithandizo cha pamwamba:Mukufuna kuti ipukutidwe (galasi looneka bwino, losawoneka bwino lokhala ndi makiyi ochepa)? Lopanda mphamvu (limawonjezera kukana dzimbiri kuti ligwiritsidwe ntchito m'madzi)? Lopangidwa ndi mchenga (losatsetsereka kuti liyike mosavuta)? Timapanganso zophimba zoletsa kusindikiza zala kapena kutentha—ingonenani zomwe mukufuna.
Gawani izi, ndipo choyamba titsimikizira kuti n'zotheka (spoiler: nthawi zambiri zimakhala choncho). Mukufuna upangiri? Mainjiniya athu amathandiza kwaulere. Kenako tidzapanga ndikutumiza zinthu pa nthawi yake—tikudziwa kuti nthawi yomaliza ndi yofunika.

FAQ

Q: Kodi mungasankhe bwanji gawo loyenera la CNC lachitsulo chosapanga dzimbiri?

A: Chakudya/zachipatala: 304 (zosavuta kuyeretsa, zoletsa dzimbiri). Zam'madzi: 316 (zosagwira madzi amchere). Makina amphamvu: 416 shafts. Gwirizanitsani mtundu wa gawo (monga shafts zozungulira). Mwaima? Gawani tsatanetsatane wa polojekiti kuti muthandizidwe.

Q: Nanga bwanji ngati shaft yapinda kapena sinki yotenthetsera yalephera kuzizira?

A: Siyani kugwiritsa ntchito. Shaft yopindika: Mwina grade yolakwika (monga, 304 pa katundu wolemera) - sinthani ku 416. Kuziziritsa koyipa: Onjezani kuchuluka kwa chipsps/chophimba kutentha. Sinthani ndikusintha mawonekedwe ngati pakufunika.

Q: Kodi zida za CNC zosapanga dzimbiri zimafunika kukonzedwa?

Yankho: Inde, zosavuta: Pukutani dothi/chinyezi ndi nsalu yofewa; sopo wofewa wa zinthu zopukutidwa. Tsukani zinthu za m'madzi mukatha kugwiritsa ntchito madzi amchere. Yang'anani chaka chilichonse ngati muli ndi mikwingwirima - konzani mavuto ang'onoang'ono okhala ndi mpweya woipa.

Q: Kodi masinki otenthetsera achitsulo chosapanga dzimbiri amatha kugwira ntchito zamagetsi pa kutentha kwa 500°C?

A: Inde. 304 (mpaka 800°C) kapena 316 ntchito; konzani bwino zipsepse. Pewani 430 (zopindika). Funsani upangiri wa kalasi potengera kutentha.

Q: Kodi 316 ndi yabwino kuposa 304 pa shafts?

A: Zimadalira. Inde pa madzi amchere/mankhwala/malo ovuta. Ayi pa ntchito zonse (chakudya/zachipatala/zouma) – 304 ndi yotsika mtengo. Funsani mainjiniya kudzera m'zambiri zokhudza chilengedwe.

Q: Kodi zida za CNC zopangidwa ndi chitsulo chosapanga dzimbiri zopangidwa ndi chitsulo chosapanga dzimbiri zimatenga nthawi yayitali bwanji?

A: Zosavuta (monga, ma shaft oyambira): Masiku 3-5 ogwira ntchito. Zovuta (monga, ma heat sinks apadera): Masiku 7-10. Nthawi yomveka bwino; maoda ofunikira mwachangu akhoza kuyikidwa patsogolo.